The corrugator splicer is an important auxiliary equipment on the corrugated board production line. This equipment works together with the mill roll stand. It also joins the new paper roll with the running paper web and enables automatic splicing during continuous production. By reducing downtime during the roll-changing process, the automatic paper splicer can help corrugated board manufacturers maintain continuous production and enhance production efficiency.
As a professional corrugated splicer machine manufacturer, our machines can be matched with most mainstream corrugator lines.
Improve Production Efficiency
The corrugator splicer can realize continuous and automatic production, reducing manual intervention. This equipment also reduces downtime caused by paper roll changes, ensuring stable operation of the single-facer and double-facer when changing the paper. It improves the overall efficiency of the corrugator line.
Reduce Paper Waste
This equipment can reduce paper waste during the production process. The corrugator splicer used in corrugator lines provides stable splicing performance and ensures precise tension control. These advantages improve paper feeding stability and maintain consistent paper tension during production.
Ensure Consistent Board Quality
The automatic paper splicer has high splicing precision. It can ensure smooth splicing joints and uniform paper tension control to reduce paper tension fluctuations and improve the stability of the corrugating process. It helps maintain a stable paper supply for the corrugating process.
Easy Operation
It features a user-friendly design and convenient operation. The operators can adjust operating parameters using the automatic control system to meet the production requirements of different paper specifications.
The corrugator splicer is installed between the mill roll stand and the single facer machine. This machine consists of the splicing unit and control system, and works together with the mill roll stand. During production, the automatic splicing system works through automatic detection, precise cutting, and fast splicing to realize the continuous supply of paper rolls.
Sensing and Control
The automatic paper splicer on the corrugated production line uses high-precision sensors to monitor the paper roll in real time. When the paper roll reaches the end, the sensor sends a signal to the control system to start the automatic splicing process. The system adjusts the splicing action according to the production status, ensuring the production line runs stably and continuously.
Precise Cutting and Splicing
When the cutting unit receives instructions from the control system, it performs precise cutting of the paper. Meanwhile, the splicing unit will also quickly and accurately connect the new paper roll to the running paper web.
Speed Matching
The corrugator splicer precisely controls the production line speed. During the splicing process, the control system coordinates splicing speed and corrugator line speed. It ensures smooth integration of new paper rolls.
The automatic splicer consists of a splicing unit, tension control system, paper accumulator, and electrical control system. All parts work together to complete the paper roll detection, paper positioning, cutting, and auto splicing.
Double Roll Stand
The double roll stand can hold two paper rolls at the same time. One paper roll is used for paper supply, and the other spare roll is prepared for changeover. When the current paper roll approaches the end, the device can quickly switch between the old and new paper rolls.
Paper Accumulator
The Paper Accumulator consists of multiple rollers. It can store a certain length of paper during the splicing process. When changing from the old roll to the new roll, it provides buffering to reduce the impact on production line operation.
Splicing Unit
The splicing unit is a core component for realizing the automatic connection with the paper roll. It includes paper positioning, cutting, and splicing. It can accurately connect the new and old paper rolls.
Electrical Control System
The Electrical Control System is responsible for controlling all splicing processes, including paper roll detection, operation coordination, and parameter adjustment. The operators can make settings according to production needs to make the equipment run more stably.
| Category | Specification | 1800 Type | 2200 Type | 2500 Type |
|---|---|---|---|---|
| Paper Width | Max. Paper Width | 1800 mm | 2200 mm | 2500 mm |
| Min. Paper Width | 950 mm | 1050 mm | 1150 mm | |
| Performance | Working Speed | Max. 300 m/min | Max. 300 m/min | Max. 300 m/min |
| Paper Weight Range | 90 – 320 g/m² | 90 – 320 g/m² | 90 – 320 g/m² | |
| Max. Paper Roll Diameter | ≤ Ø 1500 mm | ≤ Ø 1500 mm | ≤ Ø 1500 mm | |
| Splicing & Control | Splicing Technology | Zero-tail Splicing | Zero-tail Splicing | Zero-tail Splicing |
| Double-sided Tape Width | 30 – 40 mm | 30 – 40 mm | 30 – 40 mm | |
| Working Air Pressure | 0.6 – 0.9 MPa | 0.6 – 0.9 MPa | 0.6 – 0.9 MPa | |
| Control System | PLC Control | PLC Control | PLC Control |
REQUEST A CONFIGURATION
Tell us what you need to produce and the basic line requirements. Use the inquiry form to send the details.
PLAN YOUR EQUIPMENT
Complete the form with your contact details and equipment requirements. Use the message field to share the points below.
Equipment you need
A complete production line, an individual machine, or an upgrade to your existing equipment.
Your product specifications
Board ply and flute type, working width, box dimensions, or printing and converting requirements, where known.
Output and project details
Your target production capacity, installation country, and any workshop space or project requirements.
Not sure which machine to choose? Describe your product and what you want to achieve. Share the details you know to get started.