Automatic Flute Laminator Machine

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Automatic Feeding and Precise Positioning for Printed Corrugated Packaging Production.

AGICO PAPER Automatic Flute Laminator Machine

An automatic flute laminator is a specialized machine in the corrugated box packaging industry, used to laminate linerboard with corrugated board. It is also called the automatic flute laminating machine. It can laminate linerboard with single-face corrugated board to produce 3-ply corrugated board. It can also laminate pre-printed color linerboard with corrugated board for printed corrugated packaging. Different models have different performance characteristics, which affect the final laminating results.

Printed linerboard laminated onto single-face corrugated board

This equipment is an integral part of the carton production process. This machine improves production efficiency and meets the needs of mass production. Its design and manufacturing quality also help ensure the quality of the finished cartons.

AGICO PAPER is a professional manufacturer of corrugated box machinery. We offer both automatic corrugated laminating machines and semi-automatic flute laminator machines. Our sheet-to-sheet laminators are mainly used for laminating board to board and linerboard to corrugated board. They support A, B, C, E, F, and other flute types, depending on the machine model and configuration. These machines are widely used in the production of printed corrugated packaging and high-quality packaging boxes. If you are considering producing single-face corrugated board, our semi-automatic corrugation machine also meets these needs.

Automatic Flute Laminator Machines for Sale

To meet different laminating needs for different paper sizes and corrugated board, AGICO PAPER offers multiple models of the auto flute laminator machine, such as two series of automatic flute laminators, AG-BZJ-S and AG-BZJ-L. Both series can automatically complete paper feeding, gluing, positioning, and pressing. However, they differ in positioning structures, suitable board types, and processing sizes. Customers can choose the right model according to their production requirements.

Automatic flute laminator machine

AG-BZJ-S Series

The AG-BZJ-S series uses a rear push-gripper structure and supports A, B, C, D, E, F, N, and other flute types. It can laminate 3-ply, 5-ply, and 7-ply corrugated board.

The machine has a glue level control system, an automatic glue supply system, and a glue circulation system. The glue amount can be adjusted according to different paper requirements.

This series includes three models: BZJ-1300S, BZJ-1450S, and BZJ-1600S.

  • Features: Rear push-gripper structure
  • Supports 3-ply, 5-ply, and 7-ply corrugated board
  • Automatic glue supply and glue amount adjustment
Automatic flute laminator machine-l

AG-BZJ-L Series

Our AG-BZJ-L series uses a spring-loaded front lay positioning structure. The bottom sheet is fed by suction and controlled by a dual-servo system.

The machine is equipped with a pre-stacking device. Its steel rollers are balanced and tested.

This series is suitable for 3-ply and 5-ply corrugated board. The maximum thickness of the bottom sheet is 8 mm. Three models are available: BZJ-1300L, BZJ-1450L, and BZJ-1600L.

  • Features: Front-lay positioning
  • Dual-servo bottom sheet feeding
  • Pre-stacking device

Main Configurations of Automatic Flute Laminator Machine

AGICO PAPER's automatic flute laminators use feeding, registration, gluing, laminating, transmission, and electrical control systems to complete the automatic laminating of linerboard and corrugated board. The AG-BZJ-S and AG-BZJ-L series use different positioning and control configurations.

Feeding system

Feeding System

The automatic flute laminator feeds the linerboard and bottom sheet separately to the laminating section. The AG-BZJ-L series uses a feeder mechanism. The bottom sheet is fed by suction and controlled by dual servo motors. The linerboard feeding section also has a pre-stacking device. It makes it easier to add paper during production.

Registration system

Registration System

The registration system is used to control the relative position of the linerboard and bottom sheet. This helps align the two sheets before laminating. The AG-BZJ-S series uses a rear push-gripper structure. The AG-BZJ-L series uses a spring-loaded front lay positioning structure. Both series have achieved precise positioning, ensuring that the linerboard and the bottom sheet are accurately aligned.

Gluing system

Gluing System

The machine has an automatic glue supply system and a glue circulation system. The glue amount can be adjusted according to the requirements of different papers. The AG-BZJ-S series uses a glue level control system. It automatically replenishes the glue needed for production. The AG-BZJ-L series uses a crowned glue roller design. It also has a knurled glue distribution roller. These features help apply glue more evenly.

Transmission system

Pressing & Conveying System

The linerboard and bottom sheet are laminated after gluing and registration. The laminated board is then delivered out of the machine through the conveying system. The steel rollers of the machine have undergone balancing treatment and testing, and some of the transmission mechanisms adopt synchronous belt transmission.

Electrical control system

Electrical Control System

The automatic flute laminating machine uses an electrical control system to coordinate the operation of every unit. The PLC provides centralized control. Variable-frequency speed regulation allows the machine speed to be adjusted according to production needs.

Advantages of the Automatic Flute Laminator Machine

Continuous Automation

Our automatic machine uses a vacuum suction feeder to feed the linerboard. The bottom sheet is fed automatically by suction, reducing the need for manual feeding. The AG-BZJ-L series also has a pre-stacking device. It allows operators to prepare more linerboard for feeding and helps reduce interruptions during paper replenishment.

Precise Laminating

AGICO PAPER’s machine can reduce positioning deviation during laminating through its positioning mechanism. Some models support elastic front lay positioning to prevent bottom sheet misalignment. This also helps meet the positioning requirements for laminating color-printed linerboard with corrugated board.

Uniform Glue Application

To keep the glue supply continuous during production, our machine is equipped with an automatic glue supply and circulation system. The glue amount can be adjusted according to the laminating requirements of different papers. The machine's knurled glue spreading roller helps distribute the glue more evenly.

Easy Operation

Our machine has a touchscreen, PLC, and servo motor control system. The operator can use the touchscreen to operate the machine. The system can also display fault alarm information automatically, helping the operator understand the machine's operating status in time.

Specifications of the Automatic Flute Laminator Machine

AG-BZJ-S Series

Parameter

AG-BZJ-1300S

AG-BZJ-1450S

AG-BZJ-1600S

Maximum size(mm)

1300 × 1100

1450 × 1100

1600 × 1100

Minimum size(mm)

350 × 350

350 × 350

350 × 350

Laminate precision(mm)

≤ ±1.5

≤ ±1.5

≤ ±1.5

Speed(m/min)

100

100

100

Total power(kw)

12

12

12

Length(m)

12.5 × 2.15 × 2.6

12.5 × 2.30 × 2.6

12.5 × 2.45 × 2.6

Total weight(t)

6.8

7.2

8.0

AG-BZJ-L Series

Parameter

BZJ1300L

BZJ1450L

BZJ1600L

Maximum size(mm)

1300 × 1300

1450 × 1300

1600 × 1300

Minimum size(mm)

400 × 400

400 × 400

400 × 400

Max.Speed(sheets/h)

6000

6000

6000

Total power(kw)

13

13

13

Overall dimension(mm)

12000 × 2250 × 2655

12000 × 2400 × 2655

12000 × 2550 × 2655

Working Principle of Automatic Flute Laminator Machine

The fully automatic flute laminating machine completes the lamination of linerboard and corrugated board through four steps: feeding, gluing, registration and laminating, and pressing.

Automatic flute laminator machine working process
  1. Automatic Feeding

    Linerboard and corrugated board are sent into the machine separately through the feeding mechanism. Then, they enter the subsequent processing section.

  2. Gluing

    As the bottom sheet passes through the gluing mechanism, glue is applied evenly to the bonding surface. Next, the bottom sheet enters the positioning section. The amount of glue can be adjusted according to the laminating requirements of the paper.

  3. Registration & Laminating

    Linerboard and the bottom sheet are aligned by the registration mechanism and then fed into the laminating section according to the set position.

  4. Pressing & Delivery

    The laminated board is pressed and conveyed to complete the bonding of the liner paper and corrugated board. It is then discharged from the machine.

What Is the Price of an Automatic Flute Laminator Machine

The reference price of an automatic flute laminator machine is around US$25,000–50,000. The specific price depends on the equipment model, specifications, and configuration.

Factors Affecting the Price:

Equipment width (1300–1600 mm), feeding and registration configurations, and other optional configurations.

What Other Costs Should You Consider?

During your purchase, you should confirm whether the quotation includes packaging, transportation, installation, and testing. When comparing quotations from different suppliers, do not forget to confirm the scope of supply and trade terms.

Get an Accurate Quote

Provide the paper size, linerboard weight, corrugated board specifications, target production volume, and delivery destination to obtain a quotation for the corresponding model.

Applications of Automatic Flute Laminator Machine

Corrugated board laminated by an automatic flute laminator is suitable for packaging that requires color-printed face paper and corrugated board support.

Color printed boxes

Color-Printed Boxes

E-commerce Shipping Boxes

E-commerce Shipping Boxes

Gift Boxes and Premium Packaging

Gift Boxes and Premium Packaging

AGICO PAPER factory workshop with corrugated box machinery

Why Choose Us

AGICO PAPER contact with customers

Warranty and After-Sales Support

AGICO PAPER offers a one-year warranty and 24-hour after-sales support. We help customers solve machine problems in time and keep the machine running stably.

Complete production solutions

Complete Production Solutions

Besides automatic flute laminating machines, we also supply printing slotting machines, die-cutting machines, folder gluing machines, and other corrugated box-making equipment. We can provide a complete production solution based on your needs.

AGICO PAPER factory

Factory Direct Supply

AGICO PAPER supplies machines directly from our factory. Our experienced manufacturing team helps shorten the equipment procurement cycle and reduce procurement costs.

FAQ

  1. Does corrugated board structure affect machine performance?

    Yes. Board thickness, flute type, and ply structure affect feeding, gluing, and pressing. For thicker board, check the machine's maximum processing thickness. We recommend testing with your actual corrugated board.

  2. Do you test all your equipment before delivery?

    Yes. We test machine functions and run the machine before delivery to check its operating condition and ensure it meets factory requirements. Our products also have the relevant CE certification.

  3. What are the payment terms for the flute laminating machine?

    Payment terms depend on the order value and contract terms. You can confirm the deposit, balance payment, and payment schedule with AGICO PAPER when requesting a quotation.

 

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