Automatic Operation
AGICO PAPER's machine coordinates feeding, die-cutting, waste stripping, and other processes through its control system. This reduces manual intervention and keeps the production process running smoothly.
Automatic Flatbed Die Cutting Machine
Automatic Die-Cutting for Corrugated Box Production.
Automatic Flatbed Die Cutting Machine Overview
An automatic flatbed die cutting machine is a heavy-duty corrugated box die cutter designed for precise cutting and creasing. It is mainly used for die-cutting and creasing in corrugated box production. Flatbed die cutting machines are available in automatic and semi-automatic models. Unlike rotary die cutters that use a rotating cylinder for continuous processing, a flatbed die cutting machine uses a flat cutting die and a platen to cut and crease corrugated board.
AGICO PAPER offers automatic flatbed die cutting machines that can process different flute types of corrugated board, such as A, B, C, and E flutes. Other board thicknesses and processing sizes depend on the machine model. By changing the cutting die, the machine can produce corrugated box blanks with tuck flaps, locking tabs, and handle holes. AGICO PAPER’s machine is suitable for producing blanks for e-commerce shipping boxes and protective packaging inserts.
Main Configurations of Automatic Flatbed Die Cutting Machine
The normal operation of an automatic flatbed die-cutting machine relies on the coordinated operation of its different mechanisms. The different mechanisms work together under the control system to feed, die-cut, strip waste from, and deliver corrugated board for box production.
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Leading Edge Feeding Section
The corrugated board feeding platform uses an anti-scratch design to reduce scratches and is suitable for corrugated board with a printed or laminated surface. An independent servo motor provides power, while rubber feed wheels and suction adjustment help feed corrugated board of different thicknesses.
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Feeding and Die-Cutting Section
Our equipment uses a rotary plate changer for easy die-cutting plate installation and adjustment. The pneumatic plate locking system works with the safety beam and locking nut design to secure the die-cutting plate more firmly. The die-cutting plate is made of 75Cr1 steel, which offers good wear resistance.
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Waste Stripping Section
As a fully automatic die cutter with stripping, AGICO PAPER's waste stripping system uses a double-layer moving frame with male and female stripping plates to separate die-cut waste from the corrugated board. The machine also includes a gripper-edge waste removal mechanism to remove waste from the gripper edge and other board edges.
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Delivery Section
After die-cutting and waste stripping, the delivery section collects and stacks the finished corrugated board blanks. The lifting platform adjusts to the stacking height, helping maintain an orderly delivery process.
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Main Machine Section
The main machine uses a ductile iron structure to withstand die-cutting pressure. Our machine is also equipped with an automatic centralized lubrication system to lubricate the main drive mechanism.
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Drive System
The gripper bars are made of high-strength aluminum alloy profiles. Their surfaces are anodized to meet the requirements for structural rigidity and lightweight design. The main chains are supplied by RENOLD in the UK or IWIS in Germany and offer good resistance to stretching.
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Electrical System
Using a Siemens variable-speed main motor and a Fuji inverter, the machine provides stable and reliable power. The HMI displays operating conditions in real time. When a fault occurs, the system sounds an alarm through a multi-tone buzzer.
Working Principle of Flatbed Die Cutting Machine
The automatic flatbed die-cutting machine uses a flatbed design for both the die-cutting platen and cutting mechanism. The die-cutting plate is fixed on the platen, and the corrugated board enters the die-cutting area.
During operation, the die-cutting platen remains fixed. The pressing platen moves back and forth, driven by a crank-and-link mechanism. Each pressing cycle completes one die-cutting operation.
The production process:
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1. Automatic Feeding
The operator places the corrugated boards on the feeding platform. The leading-edge feeder feeds the boards into the machine according to the set parameters.
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2. Conveying and Positioning
After entering the feeding system, the boards are aligned and held by the gripper bars. The gripper bars carry them to the die-cutting station for processing.
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3. Flatbed Die-Cutting
After the board enters the die-cutting area, the flat die and pressing platen work together to apply pressure. The machine cuts the board to the designed shape, creates holes, and forms crease lines according to the die layout.
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4. Automatic Waste Stripping
The die-cut boards move to the waste stripping station. The upper and lower stripping plates work together to separate die-cut waste from the finished board blanks.
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5. Finished Board Delivery
The delivery system arranges and stacks the corrugated board blanks after waste stripping. The finished box blanks can then move to the next production stage, such as folding, gluing, or stitching.
Highlights of the Automatic Flatbed Die Cutter
Accurate Die-Cutting
The servo feeding system, board positioning system, and gripper bar mechanism work together to control the board's position at the die-cutting station. This helps reduce die-cutting errors and meet different requirements for cutting and creasing corrugated boxes.
Easy Die Change
Thanks to the rotary die-changing device, pneumatic plate locking system, and air-floating device, operators can easily install, change, and adjust the die-cutting plate. This reduces die changeover time between different box orders.
PLAN YOUR MACHINE CONFIGURATION
Which Flatbed Die Cutter Fits Your Box Production?
Discuss your board size, flute type, box layout and required output with AGICO PAPER.
Specifications of Flatbed Die Cutting Machine
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Parameters / Models |
AG-1080 |
AG-1100 |
AG-1300 |
AG-1500 |
AG-1650 |
AG-2100 |
|---|---|---|---|---|---|---|
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Max. Feeding Size(mm) |
1080×760 |
1100×780 |
1320×980 |
1510×1120 |
1670×1200 |
2100×1550 |
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Min. Feeding Size (mm) |
360×360 |
360×360 |
360×360 |
450×400 |
550×500 |
600×600 |
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Max. Die-Cutting Size (mm) |
1070×760 |
1080×760 |
1300×960 |
1490×1100 |
1650×1180 |
1970×1570 |
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Board Thickness |
≤5 mm |
≤5 mm |
≤10 mm |
≤10 mm |
≤10 mm |
≤10 mm |
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Max. Speed (sheets/h) |
7000 |
7000 |
6000 |
6000 |
5500 |
3800 |
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Total Power (kW) |
16.5 |
17 |
24.5 |
26.5 |
32 |
30 |
Note: The specifications above are for reference only. For specific information, please contact AGICO PAPER.
Automatic Flatbed Die Cutter vs. Semi-Automatic
For corrugated box plants that need continuous, high-volume production, an automatic flatbed die-cutting machine is usually a better choice. However, some customers have a limited initial investment budget and low order volumes. If they can accept some manual operation, a semi-automatic flatbed die-cutting machine is also worth considering.
AGICO PAPER also offers semi-automatic flatbed die-cutting machines. Customers can choose the right machine according to their actual production needs. If you need more product information, you are welcome to contact us.
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Comparison Item |
Automatic |
Semi-Automatic |
|---|---|---|
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Feeding Method |
Automatic Feeding |
Manual-Assisted Feeding |
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Die-Cutting Method |
Mechanical Automatic Die-Cutting |
Mechanical Automatic Die-Cutting |
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Waste Stripping |
Equipped with Automatic Stripping System |
Depends on the model and configuration; manual assistance may be required |
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Labor Involvement |
Minimal |
Higher |
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Production Feature |
Suitable for continuous, high-volume production |
Suitable for flexible, smaller batch production |
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Initial Investment |
Higher |
Lower |
Applications
Why Choose AGICO PAPER?
Provides Installation Guidance
To help customers better prepare for their corrugated box die-cutting projects, AGICO PAPER provides installation planning support. Based on the machine model selected by the customer, we help confirm installation requirements, including factory space, power supply, and air supply. We also help plan the machine location and production space before installation.
24/7 After-Sales Support
AGICO PAPER offers 24-hour after-sales response. After receiving feedback from customers, we review photos or videos of the machine fault to understand the problem. We then communicate with our engineers to find a solution and provide suggestions to help customers resume normal production as soon as possible.
Provides Operation Guidance
When delivering an automatic flatbed die-cutting machine, AGICO PAPER also provides an operation manual and video tutorials. These materials help customers learn machine operation, die-cutting plate replacement, and routine adjustments. If customers have problems during production, we also offer remote video guidance as needed.
FAQ
1.Does the automatic flatbed die cutting machine include a cutting die?
The die-cutting plate usually needs to be customized according to the customer's box layout and can be purchased separately. If needed, AGICO PAPER can also provide custom cutting die. The details and cost can be confirmed when requesting a machine quotation.
2.Is AGICO PAPER a manufacturer of flatbed die-cutting machines?
AGICO PAPER is a professional supplier of corrugated machinery. We offer automatic flatbed die-cutting machines and other corrugated box die-cutting machines. Customers can contact AGICO PAPER directly to purchase the equipment they need.
3.How long does delivery take after ordering?
The typical delivery time for an automatic flatbed die-cutting machine is about 30–45 days. The actual delivery time depends on the machine model, configuration requirements, and production schedule.
4.What quality certifications does AGICO PAPER have?
AGICO PAPER is ISO 9001 certified and has the relevant CE certification documents. We are committed to providing reliable corrugated box machinery to help customers purchase with confidence.
PLAN YOUR EQUIPMENT
Tell us what you want to produce
Complete the form with your contact details and equipment requirements. Use the message field to share the points below.
Equipment you need
A complete production line, an individual machine, or an upgrade to your existing equipment.
Your product specifications
Board ply and flute type, working width, box dimensions, or printing and converting requirements, where known.
Output and project details
Your target production capacity, installation country, and any workshop space or project requirements.
Not sure which machine to choose? Describe your product and what you want to achieve. Share the details you know to get started.
Your equipment requirements