Machine Type: 2-in-1
Stitching Head Speed: 600 nails/min
Supported Board Layers: 3/5-Ply
During corrugated box production, when both gluing and stitching are required for different corrugated box orders, some carton plants may need two machines to complete these processes. This will increase equipment investment and operating costs.
To meet the demand for integrated gluing and stitching, AGICO PAPER provides an automatic folder gluer stitcher machine. This equipment can complete the gluing or stitching in one machine according to production demands. It helps carton plants reduce equipment investment and save production space. The machine handles board feeding, folding, gluing or stitching, and finished box output. It can stitch 3-ply and 5-ply corrugated boxes, with 7-ply available upon request.
AGICO PAPER offers the AG-ZD1224 automatic folder gluer stitcher machine. This machine uses PLC and touch-screen control to enable quick order switching and adjustment of production parameters.
The equipment’s feeding section uses the vacuum-assisted leading-edge belt. It works with the board positioning system to feed smoothly and reduce feeding deviation.
The stitching section uses a high-speed stitching head with a maximum mechanical speed of 600 stitches/min. The stitch spacing can be adjusted to meet box requirements, and it supports different stitching patterns.
The AG-ZD1224 is suitable for 3-ply, 5-ply, and 7-ply corrugated board. It can handle different box sizes and production orders. An automatic bundling unit is also available, allowing finished boxes to enter the bundling process directly after gluing or stitching.
The corrugated box folder gluer stitcher is equipped with gluing and stitching in one machine. When the corrugated box blank enters the machine, it goes through automatic feeding, folding, gluing or stitching, counting, stacking, and output. Our equipment can choose gluing or stitching based on different order needs.
Corrugated Board Feeding
The corrugated board is fed into the machine and positioned. The feeding section sends the board continuously to the subsequent processing area. This prepares the board for gluing, folding, and stitching.
Gluing Application
In the gluing process, the gluing unit applies glue to the gluing areas. Next, the corrugated board enters the folding section to prepare for joining.
Folding and Forming
After entering the folding section, the corrugated box blank is gradually folded along the existing crease lines. The two edges to be joined are aligned for the following gluing or stitching process.
Gluing or Stitching
According to different production demands, you can choose gluing or stitching to join the corrugated box. During gluing, the folded board is pressed to complete the gluing process. During stitching, the stitching unit completes the stitching at the specified position.
Counting and Stacking
In the final step, the machine connects with the automatic bundling unit. The finished boxes are automatically counted and stacked. The bundling unit is then used to complete the bundling.
Computer Control System
AGICO PAPER equipment uses a PLC and touch screen control for machine operation, order setting, and parameter adjustment. When producing different carton orders, you can set the corresponding parameters on the operation interface.
Feeding System
Our machine also uses a vacuum-assisted leading-edge belt for feeding. It continuously and stably feeds corrugated board into the machine for subsequent glue application, folding, gluing, or stitching.
Gluing System
This unit mainly applies glue and bonds carton connection points. When the machine is set for gluing, the corrugated board enters the gluing section for the corresponding gluing process.
Stitching System
The machine uses an imported stitching head for corrugated box stitching. The stitch spacing is adjustable to meet different box requirements.
Automatic-Bundling System
This system is used for automatic bundling of finished cartons. After gluing or stitching, the finished cartons enter the bundling process.
|
Model/parameters |
AG-ZD1224 |
|---|---|
|
Max. Size (A+B) X2 |
2400 |
|
Min. Size(A+B) X2 |
880 |
|
Max.Size (C+D+C) |
1100 |
|
Min. Size(C+D+C) |
340 |
|
Min. Cover C |
100 |
|
Max.Cover C |
400 |
|
Max. Width B |
450 |
|
Min. Width B |
165 |
|
Max.Length A |
750 |
|
Min. Length A |
250 |
|
Max. Height D |
650 |
|
Min. Height D |
200 |
|
Stitching tongue |
35-40 |
|
Speed (Nails/min) |
600 |
|
Nails |
1-99 |
|
Stitching distance (mm） |
30-80 |
|
Stitching speed |
100m/min |
Integrated Gluing & Stitching
Using the automatic folder gluer stitcher machine can complete both gluing and stitching processes in corrugated box production with one machine. If your corrugated box plant has these two needs, choosing this machine can reduce equipment investment. It also makes it easier to arrange the production of different carton types.
Easy Operation
AGICO PAPER machine’s PLC and touch screen control make parameter adjustment easier. You can quickly change orders according to different corrugated box sizes and production demands.
Adjustable Stitch Spacing
This machine's stitching speed is up to 600 stitches/min. It is beneficial for high-volume and continuous production to help improve production efficiency. Our machine also supports different stitching patterns. The stitch spacing and number of stitches can be adjusted according to box requirements to meet different carton stitching needs.
When choosing an automatic folder gluer and stitcher, you need to consider the board layers, box sizes, and production requirements. You should also check whether the machine fits your existing production line.
|
Selection Factor |
What to Confirm |
Selection Advice |
|---|---|---|
|
Board Layers |
3-, 5-, or 7-ply board |
Match your main production needs |
|
Box Size |
Length, width, and height |
Check the machine's working range |
|
Production Capacity |
Output and machine speed |
Match your production volume |
|
Existing Equipment |
Corrugated board line and downstream equipment |
Check equipment compatibility |
If you already have a corrugated board production line, you can add converting equipment according to your production needs. If you plan to produce corrugated boxes from raw paper rolls, you can consider a complete production line, from corrugated board production to box converting.
The machine price depends on the machine type, working range, and configuration. If you are interested in this machine, you can contact us for a quote. Please tell us your box sizes, board layers, and production needs. AGICO PAPER will provide a suitable machine recommendation and a quote.
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Quality Certification
AGICO PAPER is ISO 9001 certified, with a quality management system for machine production and quality control.
Complete Equipment Supply
AGICO PAPER not only offers the automatic folder gluer stitcher, but also offers a corrugated board production line, a printer slotter die cutter machine, an automatic corrugated box stitching machine, and more. You can choose the equipment you need from AGICO PAPER.
Technical Support
AGICO PAPER provides technical support for equipment installation, commissioning, operation, and replacement parts according to the equipment model.
The AG-ZD1224 is suitable for 3-ply, 5-ply, and 7-ply corrugated board. If you plan to produce 7-ply cartons, please inform us when placing the order.
The maximum carton length A is 750 mm, width B is 450 mm, and height D is 650 mm. The actual processing range depends on the carton dimensions.
The AG-ZD1224 has a maximum mechanical speed of 600 stitches/min. The stitch spacing is adjustable from 30 to 80 mm. You can set the number of stitches according to your carton requirements.
Please provide your carton dimensions, board layers, production volume, and existing equipment information. AGICO PAPER can recommend a suitable machine and confirm its configuration based on your needs.
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